Garage epoxy surfacing project

Undertaking a DIY project to surface your garage with epoxy is a rewarding endeavor that transforms not only the appearance of your garage but also its functionality. As you embark on this journey, you’re not just revamping a space; you’re creating a durable, visually appealing, and highly functional area that can stand up to the rigors of daily use. The combination of DNY-200 and DHDC 6400(s) provides a winning formula for your garage’s surfacing needs, ensuring a smooth and efficient process that yields a long-lasting and impressive result.

Please note that his is a guide only. There are many factors outside of our control that can affect your final finish. All products are of professional grade and should only be attempted as a DIY project if you are sufficiently confident with your own abilities. Consult the technical data sheets and the material safety data sheets before commencing any work.

Tools and gear needed

  • Flat squeegee
  • Roller
  • sprayer (optional)

Materials needed

Steps

Surface preparation

Safety measures

No special precautions are needed in this step

Actions to take

The concrete substrate must be at least 28 days old. The PH level should be between 7-9. The substrate moisture content must be blow 6% prior to application.
Ensure the surface is clean and free of any contaminants as well as dust and any previous coverings
Spray surface using high pressure hose (recommended to use 3000psi)
Use appropriate cleaning solutions and degreaser to remove any remaining grease and oil
Use an acid wash (10:1 water : hydrochloric acid) to remove any remaining contaminants as well as abrading the surface slightly
Clear the surface again using the high pressure hose, ensuring all cleaning agents are cleared now

Wait period before beginning next step

Wait until the surface is fully dried before beginning your application

Helpful tip

Hydrochloric acid (32%) or pool acid are recommended for an acid wash if needed.

Primer Coat

Safety measures

No special precautions are needed in this step

Actions to take

Mix DNY 200 epoxy primer parts A & B
Apply the primer coat of DNY 200 primer onto surface, it is very important to achieve a uniform application. You can pour the primer out, spreading it evenly using a squeegee, and back-roll with a roller. Or you can use a sprayer to distribute the primer.

Wait period before beginning next step

Allow the primer to cure fully, check the TDS for cure times

Helpful tip

Give maximum time to work with your epoxy. Keep unmixed containers iced before use.

Top Coat

Safety measures

No special precautions are needed in this step

Actions to take

After applying the primer, fill in any cracks, blow holes and voids using epoxy putty
Mix DHDC 6400 epoxy part A & B. If you are tinting then mix the colour tint with part A before combining A & B.
Apply the top coat of DHDC 6400 epoxy onto surface, it is very important to achieve a uniform application. You can pour the epoxy out, spreading it evenly using a squeegee, and back-roll with a roller. Or you can use a sprayer to distribute the epoxy.
DHDC 6400 epoxy is a solvent free epoxy which means you do not need to use a thinner during the application process.
If there are any air bubbles in the topcoat, spray the area with DR-100 thinner to remove them.

Wait period before beginning next step

Allow the epoxy time to fully dry, check the TDS for cure times

Helpful tip

Clean up residue with Xylene solvent. For larger spills, mop up excess with rags and then clean with Xylene.

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